Our Sofa Construction
Our sofas are built to offer lasting comfort for more than 5 years.
This is supported by our emphasis to only partner with quality focused factories in making our sofas.
Our Manufacturing Process
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1 - Constructing the Frame
Kiln-dried solid larch wood is cut based on sofa requirements. Screws and staples are used to connect the wooden pieces to form the frame. Corner blocks are then added to make the frame more secure.
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2 - Installing Suspensions
5mm thick carbon steel zigzag springs are installed to offer seat comfort. For a 2.0m sofa, about 8 - 10 zigzag springs are used to act as support and evenly distribute weight across the sofa.
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3 - Adding Cushions
High density forms, fibers and down are used to create the seat and back cushions. Our seat cushions are >13cm thick and made with 3 layers of foams with varying hardness to optimize seat comfort.
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4 - Preparing the Upholstery
Fabric and leather are cut and sewn together. Industry leading Dürkopp Adler sewing machines are used to get straight stitching lines. Precsise laser machines are also used in fabric upholstery cutting.
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5 - Assembling the Sofa
Frame, seat cushions, back cushions and sewn upholstery are assembled together. We adopt industry leading tools and processes to ensure that sofas are assembled properly and are less prone to defects.
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6 - Inspecting the Sofa
Inspections are conducted during key production steps to reduce defects. A comprehensive inspection is also conducted at the end to ensure the sofa's stability, comfort and stitching quality.
